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CYGNUS HEAVY DUTY

January 23, 2023November 15, 2018 by zoneplus

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CYGNUS HEAVY DUTY

MULTIPLE ECHO ULTRASONIC THICKNESS GAUGE

Cygnus Instruments have designed the Cygnus Heavy Duty ultrasonic thickness gauge for use in tough and demanding environments where a rugged construction is essential to accurately gauge corrosion measurement and determine metal thickness without having to removing protective coatings.

The Cygnus Heavy Duty is dirt resistant, dust resistant and water resistant. Its shock-proof construction takes into account the unstable environments in which corrosion thickness measurements and structural inspections are performed, resulting in a metal thickness gauge that is able to withstand accidental drops, bangs and knocks

Cygnus Instruments builds all of its equipment in the UK using only genuine and original parts and components – including Lemo® Connectors and Peli® Cases.

Features

Specifications

Kit contents

Probes

Features

Specifications

Kit contents

Probes

CYGNUS MINI ROV MOUNTABLE

November 5, 2021November 15, 2018 by zoneplus

CYGNUS MINI ROV MOUNTABLE

MULTIPLE ECHO ULTRASONIC THICKNESS GAUGE

The Cygnus Mini ROV Mountable thickness gauge has been specially designed to be mounted onto small observation ROVs with or without a manipulator facility. Built in conjunction with VideoRay, this mountable subsea thickness gauge will allow the operator to carry out an ultrasonic thickness measurement in areas that have previously been unfeasible using larger ROVs or divers. The multiple echo thickness gauge measures metal thickness and corrosion without removing protective coatings.

Dedicated software displays the time, date and thickness readings on the surface which can all be stored or logged. Alternatively, an optional Topside Repeater (TSR) is available which has the facility to display the thickness measurements remotely and overlay them on to a video signal. This allows the measurements to be superimposed on the ROV camera’s monitor screen.

The unit is pressure tested to 1,500 ft (500 m).

Please see examples of ROV ultrasonic thickness gauges using the Cygnus Mini ROV thickness gauge:

VideoRay ROV Ultrasonic Metal Thickness Gauge

AC-ROV Thickness Gauge

Deep Trekker DTG2 ROV thickness gauge

Cygnus Instruments builds all of its equipment in the UK using only genuine and original parts and components – including Lemo® Connectors and Peli® Cases.

Features

Specifications

Kit contents

Features

Specifications

Kit contents

Probes

Options

Probe handling solutions

Probes

Options

Probe handling solutions

CYGNUS ROV MOUNTABLE

November 5, 2021November 15, 2018 by zoneplus

CYGNUS ROV MOUNTABLE

MULTIPLE ECHO ULTRASONIC THICKNESS GAUGE

Specifically designed for underwater remotely operated vehicles, Cygnus offers a dedicated ROV Mountable thickness gauge, depth rated to 2,000 m. This mountable measurement gauge again, benefits from the multiple-echo technology found in all our ultrasonic measuring devices. It is truly versatile and designed to measure metal thickness through coatings in the harshest operating conditions.

Dedicated software reveals the date, time and thickness readings on the surface which may be logged or stored. In addition, a Topside Repeater (TSR) is available providing the ability to present the thickness measurements remotely and overlay them on to a video signal. This permits the measurements to be superimposed on the ROV camera’s monitor screen.

Cygnus Instruments builds all of its equipment in the UK using only genuine and original parts and components – including Lemo® Connectors and Peli® Cases.

Features

Specifications

Kit contents

Features

Specifications

Kit contents

Probes

Options

Probe handling solutions

Probes

Options

Probe handling solutions

CYGNUS PIT GAUGE

January 24, 2020November 15, 2018 by zoneplus

CYGNUS PIT GAUGE

CORROSION TOOLS & MARINE ACCESSORIES

Ideal for measuring depth of pitting in steel plate, the Cygnus Marine Pit Gauge has a range of (0″ – 1.69″ (0 – 43 mm). Manufactured for reinforced plaster with stainless steel fittings.

Specifications

CYGNUS S1 PROBE HANDLER

January 24, 2020November 14, 2018 by zoneplus

CYGNUS S1 PROBE HANDLER

The Cygnus S1 ROV Probe Handler is designed for performing UT measurement surveys on ships’ hulls with an Observation or Light work class ROV.

On contact with the hull plate, two sets of magnets first grip the steel, then as the ROV pushes forward the UT probe is allowed to tilt to align it to the hull surface, placing the UT probe in the optimal position for measurement with the ROV pilot just having to maintain gentle forward thrust while the thickness measurement is taken.

The S1 probe holder is constructed from acetyl with stainless steel fixings to reduce the overall weight.

Please see more information on VideoRay ROV Ultrasonic Metal Thickness Gauge using the Cygnus Mini ROV thickness gauge and probe handlers.

Specifications

Probes

Options

Ordering information

Specifications

Probes

Options

Ordering information

CYGNUS UNDERWATER

November 5, 2021November 5, 2018 by zoneplus

CYGNUS UNDERWATER

The Cygnus Underwater is the original diver held subsea multiple echo ultrasonic thickness gauge. It was designed for use by divers undertaking subsea maintenance and surveys 3 decades ago… and today it is still the industry standard.

The unit is depth rated to 300 meters (1,000 ft) and it provides an accurate metal thickness measurement through coatings up to 20 mm (0.787 in) thick using Deep Coat mode (upon request). The bright LED display ensures easy viewing even in poor visibility conditions.

The Cygnus Underwater thickness gauge is supplied ready to use as a complete kit with 2 rechargeable batteries in a protective carry case.

Cygnus Instruments builds all of its equipment in the UK using only genuine and original parts and components – including Lemo® Connectors and Peli® Cases.

Features

Specification

Kit contents

Probes

Options

Features

Specification

Kit contents

Probes

Options

CYGNUS W1 PROBE HANDLER

January 24, 2020November 5, 2018 by zoneplus

CYGNUS W1 PROBE HANDLER

The Cygnus W1 Probe Handler is designed for use on Work Class ROVs. It can be held by a manipulator arm and supplied with either T bar or Fish Tail handles. Constructed from 316 stainless steel throughout, it has a depth rating of 4000 msw.

The Ultrasonic probe alignment is provided by a double jointed coupling that enables 15 degrees of movement in both planes guided by four pins. A shock absorbing spring reduces any impact loading on the unit. The design allows the manipulator arm to present the ultrasonic probe to the surface to be measured. Any misalignment will be taken up by the coupling resulting in less movement of the manipulator arm position.

Specifications

Probes

Options

Ordering information

Specifications

Probes

Options

Ordering information

CYGNUS SINGLE CRYSTAL ULTRASONIC PROBES

November 15, 2021November 5, 2018 by zoneplus

SINGLE CRYSTAL ULTRASONIC PROBES

Cygnus single crystal probes are for use with the gauge in Multiple-Echo mode to read through and ignore coatings.

These have one piezo-ceramic crystal. This crystal both sends and receives the ultrasound energy.

The S2C single crystal 2.25 MHz 13 mm (0.51 in) probe is recommended for the majority of applications and can be used to read through coatings up to 20 mm (0.79 in) thick with the gauge in Deep Coat mode.

Details of our range of single crystal probes

Probe membranes

More Info

Details of our range of single crystal probes

Probe membranes

More Info

CYGNUS TWIN CRYSTAL ULTRASONIC PROBES

November 15, 2021November 5, 2018 by zoneplus

TWIN CRYSTAL ULTRASONIC PROBES

Cygnus twin crystal (dual element) probes are for use with the gauge in Single-Echo or Echo-Echo modes.

The probe face is divided into two: one semi-circle transmits the ultrasound energy and the other receives it back.

They have a hard wear face which will eventually wear down. The gauge will automatically “Zero” the probe to compensate for wear (until there is excessive wear when the probe should be replaced). The gauge will indicate when the probe needs changing with a warning message.

In Echo-Echo mode, up to 1 mm (0.04 in) of coating can be read through and ignored. Single-Echo mode can only be used on bare surfaces or where coatings have been removed.

The T5B twin crystal 5 MHz 8 mm (0.315 in) probe is recommended for the majority of applications in Single-Echo and Echo-Echo modes.

Details of our range of twin crystal probes

Cables

Details of our range of twin crystal probes

Cables

Materials	Sound velocities between 2000 – 7000 m/s (0.059 – 0.31 in/microsec) – covers virtually all common engineering materials
Measurement Range in Steel	2.5 – 250 mm (0.110 – 9.995 in) with 2.25 MHz probe Down to 1.8 and 1 mm (0.071 and 0.045 in) using either a 3.5 MHz or 5 MHz probe respectively
Accuracy	0.1 mm (0.005 in) when calibrated in accordance with Cygnus Instruments calibration procedures
Power	3 x ‘AA’ alkaline batteries
Display	Large clear LED display with polarized filter
Size	240 x 75 mm (8 3/8 x 3 in)
Weight	886 g (20 oz) – probe 827 g (29.2 oz) – fixed head
Operating Temp	0°C to +35°C (32°F to 95°F)
Environmental	RoHS, WEEE compliant

Single Crystal Soft-Faced Compression Probe	6 mm – 5 MHz
	13 mm – 2.25, 3.5 or 5 MHz
	19 mm – 2.25 MHz

Materials	Sound velocities between 1000 m/s and 9995 m/s
Measurement Range in Steel	0.110″ – 9.995″ (3 mm – 250 mm) with 2.25 MHz probe 0.065″ – 6.000″ (2 mm – 150 mm) with 3.5 MHz probe 0.045″ – 4.000″ (1 mm – 50 mm) with 5.0 MHz probe
Accuracy	0.005″ (0.1 mm) when calibrated in accordance with Cygnus Instruments calibration procedures
Resolution	0.002″ (0.05 mm)
Power	7.0 – 30 V dc @ 150 mA (max)
Display	PC or Laptop with VGA (not included)
Size	6.299″ x 2.441″ (160 mm x 62 mm)
Weight	19.4 oz (550 g)
Operating Temp	14°F to 122°F (-10°C to +50°C)
Approvals	RINA Type Approved
Testing	Tested to 1,500 ft (500 m) depth
Communications	RS-422, Simplex Single Pair, 2400 Baud
Compliance	British Standard BS EN 15317:2013 (Group 1)
Environmental	RoHS, WEEE compliant

Materials	Sound velocities between 1000 m/s to 9995 m/s
Measurement Range in Steel	3 mm – 250 mm with 2.25 MHz probe 2 mm – 150 mm with 3.5 MHz probe 1 mm – 50 mm with 5 MHz probe
Accuracy	±0.1 mm (±0.004”) or 0.1% of thickness measurement, whichever is greatest, when calibrated in accordance with Cygnus Instruments calibration procedure
Resolution	0.05 mm
Size	88.90 mm x 205 mm (inc. fittings)
Weight	0.975 kg
Operating Temp	-10 °C to +50 °C
Testing	3 km depth
Communications	RS-422 Simplex Single Pair or RS-232 TXD 2400 or 9600 Baud
Compliance	British Standard BS EN 15317:2013 (Group 1)
Environmental	RoHS, WEEE Compliant

Size	6.9” x 6” x 3.3” (175 mm x 150 mm x 85 mm) excluding handle
Weight	10 oz (0.29 kg)
Depth Rating	2000 msw
Materials	Black Acetyl with Stainless Fixings
Probe Cable	3 ft (0.95 m) Coaxial (other lengths at special request)
Warranty (Handler)	3 Years
Warranty (Probe)	6 Months
Part Number	001-8331 S1 Probe Handler

Sõstramäe 12 – 39

+372 53 03 63 99

+372 58 83 72 74

CYGNUS HEAVY DUTY

CYGNUS HEAVY DUTY

CYGNUS MINI ROV MOUNTABLE

CYGNUS MINI ROV MOUNTABLE

CYGNUS TOPSIDE REPEATER

CYGNUS ROV MOUNTABLE

CYGNUS ROV MOUNTABLE

CYGNUS TOPSIDE REPEATER

CYGNUS PIT GAUGE

CYGNUS PIT GAUGE

CYGNUS S1 PROBE HANDLER

CYGNUS S1 PROBE HANDLER

PROBE CONNECTORS

CYGNUS UNDERWATER

CYGNUS UNDERWATER

CYGNUS W1 PROBE HANDLER

CYGNUS W1 PROBE HANDLER

HANDLE OPTIONS

PROBE CONNECTORS

CYGNUS SINGLE CRYSTAL ULTRASONIC PROBES

SINGLE CRYSTAL ULTRASONIC PROBES

STANDARD POLYURETHANE (75°C (167°F)) PACK OF 20

TEFLON (150°C (302°F)) PACK OF 10

SINGLE CRYSTAL PROBE CONNECTORS (IF NOT POTTED WITH INTEGRAL CABLE)

CABLES FOR USE WITH SINGLE CRYSTAL PROBES (THAT AREN’T POTTED WITH INTEGRAL CABLES)

STANDARD POLYURETHANE (75°C (167°F)) PACK OF 20

TEFLON (150°C (302°F)) PACK OF 10

SINGLE CRYSTAL PROBE CONNECTORS (IF NOT POTTED WITH INTEGRAL CABLE)

CABLES FOR USE WITH SINGLE CRYSTAL PROBES (THAT AREN’T POTTED WITH INTEGRAL CABLES)

CYGNUS TWIN CRYSTAL ULTRASONIC PROBES

TWIN CRYSTAL ULTRASONIC PROBES

	MCIL2M Probe Connector (for use with Mk5 ROV Gages) Part No. 001-8318 (2.25MHz 1/2″ (13mm))
	Nosecone Probe Connector (for use with Mk4 ROV Gages) Part No. 001-8317 (2.25 MHz 1/2″ (13mm))

Probe ID Number	Frequency	Face Size	Band / Face Color	Connector Type	Range in Steel	Typical Application
S2C	2.25 MHz	13 mm (0.51 in)	Red Band	BNC	3 – 250 mm (0.120 – 10.00 in)	Standard probe supplied, best for all round measurement of wall thickness with corrosion through coatings
S2D	2.25 MHz	19 mm (0.75 in)	Red Face	BNC	3 – 250 mm (0.120 – 10.00 in)	Large flat plates with corrosion and/or through thick coatings
S3C	3.5 MHz	13 mm (0.51 in)	Orange Band	BNC	2 – 150 mm (0.080 – 6.000 in)	Measuring wall thickness down to 2 mm (0.08 in) with corrosion through coatings
S5A	5.0 MHz	6 mm (0.24 in)	Black Face	Lemo 00	1 – 50 mm (0.040 – 2.000 in)	Small diameter pipes and boiler tubes / heat exchangers
S5C	5.0 MHz	13 mm (0.51 in)	Black Band	BNC	1 – 50 mm (0.040 – 2.000 in)	Measuring wall thickness down to 1 mm (0.04 in)

Order Code	Probe Size	Size of Head inc. Knurled Ring	Physical Size of Membrane (approx.)
001-3702	6 mm (0.24 in)	18 mm (0.71 in)	14 mm (0.55 in)
001-3701	13 mm (0.51 in)	24 mm (0.94 in)	21 mm (0.83 in)
001-3700	19 mm (0.75 in)	30 mm (1.18 in)	28.5 mm (1.12 in)

Order Code	Probe Size	Size of Head inc. Knurled Ring	Physical Size of Membrane (approx.)
001-4873	6 mm (0.24 in)	18 mm (0.71 in)	14 mm (0.55 in)
001-3701	13 mm (0.51 in)	24 mm (0.94 in)	21 mm (0.83 in)
001-3700	19 mm (0.75 in)	30 mm (1.18 in)	28.5 mm (1.12 in)