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CYGNUS G1 PROBE HANDLER

Twin Element Ultrasonic Probe designed for high-temperature, in-service thickness measurements and corrosion surveys across oil & gas, refining, energy and process sectors.

No cooling period required – reducing inspection time and facilitating effective measurement
For use on hot surfaces up to 300 degrees C
Measures remaining wall thickness from 1.5mm to 250 mm – depending on temperature and material.

Specification

Probes

Specification

Probes

CYGNUS 1 Ex

January 23, 2023January 23, 2023 by zoneplus

Cygnus 1 Ex

Advanced Intrinsically Safe UTGDesigned for taking reliable thickness measurements in Zone 0 Explosive Atmospheres and boasting advanced data logging and manual measurement mode. The Cygnus 1 Ex features a large colour LCD display and 3 measuring modes for through-coat measurements and various materials – including heavily corroded metals.

Features

Specifications

Information

Features

Specifications

Information

Probes

Options

Probes

Options

Phynix Additional accessories

January 24, 2020March 1, 2019 by zoneplus

Cygnus CYGLINK SOFTWARE

January 24, 2020February 26, 2019 by zoneplus

CYGLINK Software designed for CYGNUS Thickness gauges

CygLink is a Windows® program for PC’s running Windows 7® and above.

It can be used for:

Logging thickness measurements
Uploading logged readings from a thickness gauge
Reporting
Analysis.

It has different functionality depending on which Cygnus thickness gauge it is being used with and how it is being used.

Options

CYGLINK WITH THE CYGNUS DIVE THICKNESS GAUGE

There are two ways CygLink is used with the Cygnus DIVE gauge:

Logging on a computer at the surface
To upload readings from a data logging DIVE gauge.

Surface Repeater

A DIVE ultrasonic thickness gauge can be connected to a computer on the surface with an umbilical cable. With the computer running CygLink, thickness readings and A-scans taken by the gauge can be logged on the computer at the surface.

Thickness measurements can be logged either as a linear list or a two dimensional grid. Reference (original material thickness) and Minimum Thickness Criteria can be set and any measurement below the minimum will be highlighted as red. Comments and notes can be added to each thickness measurement and there is the facility for 8 pre-set comments to be set-up for convenience.

Gauge settings, including the velocity of sound can be controlled from the surface. The software used in this way provides the following functionality:

Surface display of thickness measurements
Surface display of A-scan and B-scan graph
Logging of the measurement, A-scan and B-scan
Surface display of the gauge’s battery level
Remote setting of the velocity of sound
Remote setting of the units (metric or imperial) Remote control of the Deep Coat function
Estimation of thickness from A-scan graph and data logging of this estimated thickness value.

Once logged in CygLink the measurements (and A-scans and B-scans if applicable) can be viewed and analysed. The information can then be printed as a .pdf report or exported to a .csv file.

Cygnus DIVE Computer Logging Kit Contents:

9-way D to USB link lead.
Fischer to 9-way D connector (this connect the DIVE Gauge which has a Fischer connector to umbilical cable with a 9-way D Connector fitted).
CygLink software supplied on a USB stick (this is also available to download from the “Technical Software” list in the Support section of our website http://www.cygnus- instruments.com/support. Please either log-in or register with an email address and password to access it.
An umbilical cable is required to connect the DIVE gauge to the computer at the surface. Cygnus can supply the complete umbilical cable with connectors fitted, or the customer can make their own umbilical cable using connectors supplied with cable tails.
Cygnus umbilical cable P/N 001-0415.

Data Logging DIVE Thickness Gauge

If the DIVE gauge is a data logging model, measurements can be logged into the gauge memory during the underwater survey. When the gauge is at the surface it is connected to a computer with a USB to Fischer cable (supplied in the gauge kit), and the readings are then uploaded into the CygLink software installed on a computer.

Once in CygLink the readings (and A-scans and B-scans if applicable) can be viewed and analysed. The information can then be printed as a .pdf report or exported to a .csv file.

CYGLINK WITH THE CYGNUS UNDERWATER THICKNESS GAUGE

Surface Repeater

When used with an ultrasonic Underwater Gauge and an umbilical cable to the surface, CygLink displays the thickness measurements in real time at the surface. Measurements can then be logged into a survey in the CygLink software either as a linear list or a two dimensional grid.

Reference (original metal thickness) and Minimum Thickness Criteria can be set and then any measurement below the minimum will be highlighted as red.

Comments and notes can be added to each thickness measurement and there is the facility for 8 pre-set comments to be set-up for convenience.

The Surface Computer Logging Kit comprises the following items:

CygLink Software
Cygnus UNDERWATER (4-way Impulse) to Topside (9-way D RS422) data connection
Isolated data converter (RS422/RS485 to USB).

An umbilical cable is required to connect the UNDERWATER gauge to the computer at the surface. Cygnus can supply the complete umbilical cable with connectors fitted, or the customer can make their own umbilical cable using connectors supplied with cable tails. Cygnus umbilical cable P/N 001-0415

CYGLINK WITH THE ROV MOUNTABLE THICKNESS GAUGES: MINI, 2KM & 4KM RATED MODELS

Cygnus ROV Mountable Thickness Gauges are connected to the surface usually either through a Multiplexer and twisted pair or by an umbilical cable. This is then connected to a computer at the surface.

CygLink allows remote viewing, control and data logging for the Cygnus ROV Mountable gauges. CygLink is supplied in the gauge kit with all the ROV mountable Gauges.

The software can provide the following functionality:

Surface display of thickness measurements
Data Logging of thickness measurements into a Survey report
Remote setting of the velocity of sound
Remote setting of the units
Calibration of the gauge to a known thickness.

Thickness measurements can be logged into a survey in CygLink software either as a linear list or a two dimensional grid.

Reference (original metal thickness) and Minimum Thickness Criteria can be set and then any measurement below the minimum will be highlighted as red.

Comments and notes can be added to each thickness measurement and there is the facility for 8 pre-set comments to be set-up for convenience.

CYGLINK WITH THE CYGNUS 4+ GENERAL PURPOSE GAUGE

CygLink is supplied as standard with a Cygnus 4+ Gauge. This is used to:

Upload readings, A-Scans and B-Scans to a computer
Produce, view and print .pdf reports
Export data to a.csv file e.g. Excel
Includes colour coding for analysis.

CYGLINK WITH THE CYGNUS 6+ PRO GAUGE

CygLink is supplied as standard with a Cygnus 6+ Gauge. This is used to:

Upload reading, A-Scans and B-Scans to a computer
Upload of data recorded in bespoke templates
Upload pre-set comments into the gauge
Comments can be added to each logged measurement
Upload velocity setttings to the gauge
Produce, view and print .pdf reports
Export data to a .csv file e.g. Excel.

CYGNUS 4 STEP STEEL TEST BLOCK

January 24, 2020December 20, 2018 by zoneplus

CYGNUS 15 MM / ½” TEST BLOCK

January 24, 2020December 20, 2018 by zoneplus

CYGNUS CARBON STEEL CALIBRATION STEP BLOCK 5 – 25 MM

January 24, 2020December 20, 2018 by zoneplus

Phynix Wall thickness measurement TT-300 series

January 24, 2020December 20, 2018 by zoneplus

Phynix Wall thickness measurement TT-300 series

Compact Ultrasonic Gauge

The Delta™ TT-300 is a compact ultrasonic gauge designed for Wall Thickness Measurement measurement on metallic and non-metallic materials such as aluminium, titanium, plastic, ceramics and glass. The adjustable measurement frequency allows the connection of specific probes, for example the 10 MHz probe with high detection sensitivity.

Advantages at a glance

Technical specifications

Advantages at a glance

Technical specifications

Scope of delivery

Phynix Wall thickness measurement TT-100 series

January 24, 2020December 20, 2018 by zoneplus

Phynix Wall thickness measurement TT-100 series

Universal wall thickness gauge with external probe

The Delta TT-100 is an universal gauge for metallic and non-metallic materials, e. g. steel, aluminium, grey cast iron, glass, ceramic, plastics or glass. The measuring procedure requires two adjacent parallel surfaces.

The gauge is chracterized by high accuracy and with an easy-to-use menue structure. Five different sound velocities can be stored in order to facilitate the measuring of different materials. The device can alos be used for determining the sound velocity.

The measurement process is simple: after adjusting the sound velocity and applying coupling gel the probe will be placed on the measuring spot. A symbol in the display signals a successful pairing and the wall thickness can be read. For the storage of the readings 10 spaces are available.

For measurements on hot steel surfaces the Delta TT-120 can be used. A special high-temperature probe allows measurements up to 300 °C. A high-temperature coupling gel is required.

If higher accuracy is needed, we recommend the Delta TT-130, with a resolution of 0.01 mm (TT-100: 0.1 mm).

Models

Advantages at a glance

Technical specifications

Models

Product No.
10006	Standard wall thickness gauge Delta TT-100
10395	Hig-temperature wall thickness gauge Delta TT-120
10047	Wall thickness gauge Delta TT-130 with higher resolution

Advantages at a glance

Technical specifications

Scope of delivery

Phynix Hardness testing Impact TH-series

January 24, 2020December 20, 2018 by zoneplus

Phynix Impact TH-series

Portable hardness testers for testing according to DIN EN ISO 16859

The modern portable hardness testers Impact TH-170, TH-172 and TH-174 provide for a price-conscious, yet accurate solution for hardness testing on site, in the workshop or in production. The devices measure accurately and reliably.

With the automatic identification of impact direction the operation is very easy. It can be used in any position, even upside down. A data memory stores up to 270 values. The measurement data can be transferred to a PC or printer via a USB interface. The devices are equipped with replaceable batteries for 16 hours of continuous operation.

Characteristics

Models

Technical specifications

Characteristics

Models

Product-No.	Description
10632	TH-170 D standard
10948	TH-172 C low impact energy for thin materials
10964	TH-174 DL for special geometries

Technical specifications

Scope of delivery

Measuring Modes	Single Echo with Twin Crystal Probes Echo-Echo with Twin Crystal Probes Multiple Echo with Singly Crystal Probes
Materials	Sound velocity from 1000 m/s to 9000 m/s [0.0390 in/us to 0.3543 in/us]
Accuracy	±0.1 mm (±0.004”) or 0.1% of thickness measurement whichever is the greatest
Resolution	0.1mm, 0.05mm or 0.01mm depending on probe type
Probe Options	Single crystal and twin crystal probes
Measurement Range in Steel	0.8mm to 250mm (0.031 in. – 10 in.) depending on selected probe and configuration, material and temperature
Connector	Single Dual Coaxial Connector
Power Supply	Rechargeable, removable Lithium-Ion battery pack
Power Rating	2W
Probe Sockets	Single Dual Coaxial Connector
Battery Life	6-8 hours continuous measurement
Display	3.5” VGA, sunlight readable colour display
Size	270mm tall, 135mm wide, 80mm deep
Weight	1 kg with battery
Operating Temp.	-0°C to +50°C (32°F to 122°F)
Storage Temp.	-10°C to +65°C (50°F to 149°F)
Data Logging	10,000 measurements and A-scans per record
Computer Software	CygLink allows remote logging and viewing of A-scan graphs. Survey and report generation to PDF file. Graphic analysis of data and statistical calculations. Bluetooth connection to transfer data to a Windows® computer with CygLink.
Certification	ATEX, IECEx and UKEX I M1 Ex ia Ma (Tamb = 0°C to +50°C) II 1G Ex ia IIC T4 Ga (Tamb = 0°C to +50°C) Certificate Numbers; ATEX: ExVeritas 21ATEX0860X UKEX: ExVeritas 21UKEX0861X IECEx: IECEx EXV 21.0035XNRTL I.S. Class I Zone 0 AEx ia IIC Ga T4 I.S. Class I Division 1 Groups ABCD T4 (Tamb = 0°C to +50°C) NRTL / MET US Certification, Listing Number E115506
Environmental Protection	IP67 Pollution degree 3
Standards	Designed for BS EN 15317:2000
Warranty	3 years on gauge and 6 months on probe

Weight	5 kg
Kit	Cygnus 1 Ex – SC (Single Crystal) Variant Kit WITHOUT PROBE (060-1105), Cygnus 1 Ex – TC (Twin Crystal) Variant Kit WITHOUT PROBE (060-1110), Cygnus 1 Ex – PLUS Variant Kit WITHOUT PROBE (060-1115), Cygnus 1 Ex – PRO Variant Kit WITHOUT PROBE (060-1120)

SC Variant (Single Crystal use only)	Programmed with: – Deep Coat – Multiple-Echo – 1 & 2 Point Calibration – Materials List – Measurement Hold.
TC Variant (Twin Crystal use only)	Programmed with: – Echo-Echo & Single-Echo – Auto Probe Detection – 1 & 2 Point Calibration – Materials List – Measurement Hold.
PLUS Variant (Single & Twin Crystal use)	Programmed with: – Multiple-Echo, Echo-Echo & Single-Echo – Auto Probe Detection – Deep Coat, A-Scan & B-Scan – 1 & 2 Point Calibration – Materials List – Measurement Hold.
PRO Variant (Single & Twin Crystal use)	Programmed with: – Multiple-Echo, Echo-Echo & Single-Echo – Auto Probe Detection – Deep Coat – A-Scan & B-Scan – Data Logging (Linear, Grids, Template & Comments) – Manual Gates (A, A+B, Manual Gain) – Measurement Set-up – User Access – High Temperature Capability – 1 & 2 Point Calibration – Materials List – Measurement Hold.

Measurement range (steell):	5,0 mm – 300 mm with 2 MHz probe 1,2 mm – 225 mm with 5 MHz probe 0,75 mm – 25 mm with 10 MHz probe
Measurement range for tubes (steel):	min. Ø 20 mm, min. wall thickness 3 mm
Resolution:	selectable: low 0.1 mm or high 0.01mm
Tolerance:	0.05 mm for thicknesses up to 9.99 mm (0.5%+0.01) mm for thicknesses up to 99.99 mm (1%+0.1) mm for thicknesses up to 300 mm
Measurement units:	Selectable: mm or inch
Sound velocity range:	1000 to 9999 m/s
Display:	4-digit LCD with backlight (selectable)
Alarm function:	Minimum / Maximum limits exceeding alarm
Data memory:	Storage of 500 thickness readings, devided in up to 5 files
Interface:	RS232
Surface temperature:	Standard -15°C to +60°C, (high temperature probes available)
Dimensions:	152 mm x 74 mm x 35 mm
Weight:	370g (incl. batteries)
Power supply:	2 pcs. 1.5 V, AA batteries
Operating time:	With backlight 60 hours, without backlight 150 hours

Measurement range(steel):	1,0 mm – 225,0 mm (with 5 MHz probe)
Measurement ange for tubes (steel):	min. Ø 20 mm, min. wall thickness 3 mm
Probe standard :	5 MHz, Ø 12,5 mm
Resolution:	0,1 mm (TT-100, TT-120) 0,01 mm (TT-130)
Zeroing:	manually on integrated 4 mm steel block
Measurement uncertainty:	± (0,1 mm + 1 % of reading) TT-100, TT-120 ± (0,02 mm + 1 % of reading ) TT-130
Measurement unit:	mm
Sound velocity range:	1000 bis 9999 m/s
Display:	4-digit LCD
Data Memory:	Storage of 10 readings
Surface temperature:	-10 °C to +60 °C -10 °C to +300 °C (TT-120)
Dimensions:	126 mm x 68 mm x 23 mm
Weight:	ca. 250g (incl. batteries)
Power supply:	2x 1,5 V (AA) batteries
Operating time:	ca. 250 hours

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High Temperature Probe

CYGNUS G1 PROBE HANDLER

Temperature Probe Cables

CYGNUS 1 Ex

Cygnus 1 Ex

Cygnus 1 Ex Variants

Comprehensive Data Logging (Available with PRO Variant)

Cyglink Computer Software (Available with PRO Variant)

Phynix Additional accessories

Cygnus CYGLINK SOFTWARE

CYGLINK Software designed for CYGNUS Thickness gauges

Options

CYGNUS 4 STEP STEEL TEST BLOCK

CYGNUS 4 STEP STEEL TEST BLOCK

CYGNUS 15 MM / ½” TEST BLOCK

CYGNUS 15 MM / ½” TEST BLOCK

CYGNUS CARBON STEEL CALIBRATION STEP BLOCK 5 – 25 MM

CYGNUS CARBON STEEL CALIBRATION
STEP BLOCK 5 – 25 MM

Phynix Wall thickness measurement TT-300 series

Phynix Wall thickness measurement TT-300 series

Compact Ultrasonic Gauge

Phynix Wall thickness measurement TT-100 series

Phynix Wall thickness measurement TT-100 series

Universal wall thickness gauge with external probe

Phynix Hardness testing Impact TH-series

Phynix Impact TH-series

Portable hardness testers for testing according to DIN EN ISO 16859

Hardness specification:	HRC, HRB, HV, HB, HS, HL
Accuracy:	Between ± 6 HLD (TH-170) Between ± 12 HLC (TH-172) Between ± 12 HLDL (TH-174)
Statistic:	Average (Max. 270 in 9 groups)
Data output:	USB
Min. surface roughness:	1,6 μm (Ra) (TH-170/174) 0,4 μm (Ra) (TH-172)
Impact devices (integrated):	D (TH-170) C (TH-172) DL (TH-174)
Max. hardness of test piece:	940 HV (TH-170) 1000 HV (TH-172) 950 HV (TH-174)
Surface curvature (concave/convex):	Rmin = 50 mm (with support Rmin= 10 mm)
Min. specimen weigt:	TH-170/174: 2 kg – 5 kg on stable underground 0,05 kg – 2 kg with couplant TH-172: 0,5 – 1,5 kg on stable underground 0,02 – 0,5 kg with couplant
Min. workpiece thickness:	5 mm (TH-170/174); 1 mm (TH-172)
Min. indentation depth:	0,8 mm (TH-170/174), 0,2 mm (TH-172)
Battery capacity:	150 h (without backlit)
Power supply:	Batteries AAA (2 pieces)
Operating temperature:	0 °C to 40 °C
Dimensions:	155 mm x 24 mm x 55 mm (TH-170/172) 210 mm x 24 mm x 55 mm (TH-174)
Weight:	180 g (TH-170/172) 200 g (TH-174)